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Subaru EJ257 Crate Engines

The Dual AVCS Subaru EJ255/7 Crate Engines are one of our most popular builds.  These range from 2008-2015.  We offer 4 stages of builds, for any application.  All of our builds include all standard blue print machine work, and all new parts.  These are USDM builds, but we can rebuild a supplied JDM core as well.  These builds include new OEM parts along with a mix of upgraded performance parts.   The pricing you see below is for the rebuild (Parts and Labor) only.  We do not offer exchange service on cores, as every core is unique and we unfortunately are not a core supplier.   Freight Pickup Service Offered, simply secure engine to a wood pallet. 

Quick Turnaround Crate Engine - Spec Rebuild w/ Upgrades
OEM Shortblock w/ 1 Year Subaru Warranty w/ New OEM Head Castings
Core Required for all timing components, valvetrain, cams, etc.  These must transfer from your core.
 
Starting at $7,295 + Bad Core

This engine plan is our best solution for customers who are at the dealership facing a $15,000 bill and want to save a few thousand dollars.  We can arrange core pickup of your old engine, and ship back to you the finished engine fast !  Usually the turn around time for this build with shipping ( during 2020-2021) is only 3 weeks.  Soon, we will have them in stock for even faster turn around.  For now, 3 short weeks is reasonable!


We use a new OEM short block, which saves us time in the machine shop.  These also carry a OEM warranty, which is not offered on any performance rebuild.  New OEM head castings are included, because 90% of the cores have bad cam journals or even worse.   Valve train parts are almost always salvageable, or we replace them with OEM or better when they do not pass inspection or reconditioning.  Timing sprockets are reconditioned or replaced.  Porting adds only 2-5 days to the process, as all custom work needs to be scheduled into the shop. 

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                BALL PARK ESTIMATE: 

           FREIGHT PICKUP =     $300 

           Engine =                    $6295

           Freight Drop Off =      $300

           TOTAL PRICE =          $6895

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We are ready to setup this build and get you on the road ASAP. 

Call 269-282-8067 or email SynergyEngines@Gmail.com with your information. 

(Include Name, Year/Make/Model/VIN, Pickup Address, and Phone Number)

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Stage 1 Crate Engine
Starting at $4,995 + Good Core
Stage 3 Crate Engine
Starting at $7,995 + Good Core

  • Manley Performance Forged Pistons

  • Manley Performance H Beam Rods

  • Manley Billet Crankshaft

  • New Bearings (ACL/King)

  • ARP Subaru Case Studs

  • Cometic Head Gasket (MLS)

  • ARP Head Studs

  • Manley Performance Stainless Valves

  • Manley Performance Valve Springs

  • Manley Performance Titanium Retainers

  • New OEM Oil Pump

  • New AISIN Water Pump

  • New AISIN Timing Belt

  • Aftermarket Camshafts Optional

  • Porting Optional

Stage 2 Crate Engine
Starting at $5,995 + Good Core
Stage 5 Crate Engine
Starting at $9,995 + Good Core

  • Manley Performance Forged Pistons

  • Manley Performance Turbo Tuff  Rods

  • Manley Performance Billet Crankshaft

  • New Bearings (ACL/King)

  • ARP Subaru Case Studs

  • Cometic Head Gasket (MLS)

  • ARP Head Studs

  • Ferrara Stainless Valves Valves

  • Manley Performance Beehive Springs

  • Manley Performance Titanium Retainers

  • New OEM Oil Pump

  • New AISIN Water Pump

  • New AISIN Timing Belt

  • Aftermarket Camshafts Optional

  • Porting Optional

Additional Parts for Subaru EJ257

  • Brian Crower Adjustable Cam Gears

  • Supertech Bronze Valve Guides

  • OEM STI Oil Pan / Conversion

  • Nitto 2.2 Stroker Rotating Assembly 

  • ARP Stainless Exhaust Studs

  • Killer B Motorsports Oil Pickup Tube

  • Killer B Motorsports Oil Pan Baffle

  • OEM Short Block +$400

  • OEM Water Pump +$75~

  • OEM Oil Pump +$200~

  • OEM Timing Belt/Sprockets +$200~

  • OEM Cam Gears +$60 Each

  • OEM Head Castings +$700~ Each

Additional Services for Subaru EJ257

  • COMPLETELY RECONDITIONED CASE

  • Torque Plate Honed Cylinders INCLUDED

  • Line Honed Main Journals .002" OS INCLUDED

  • SIM Testing INCLUDED

  • Pinned Deck Conversion +$250

  • Pinned Main Journals $250

  • ​O-Ring Conversion +$120

  • Oversize Head Studs +$120

  • Running Stand Break In  +$400

  • Engine Dyno Pro Tuning (Call)

  • Ceramic Coated Pistons / Skirts +$120

  • Ceramic Coated Combustion Chambers +$120

  • Dynamic Balancing +$180

  • Bronze Guides and Machine Work +$220

EJ255 

 

DOHC 16-valve turbo with sodium-filled valves originally designed for North American market, now sees usage in some European Imprezas and Legacies destined for Australia and South Africa. Power 210–265 hp (157–198 kW; 213–269 PS)

EJ255 Version 1: Used in the 2005 and 2006 Legacy, as well as the 2004 and 2005 Forester. This engine uses the same shortblock and heads like EJ257 in US 04-06 STI.[8]

EJ255 Version 2: Used in the 2006-2008 WRX, the 2007+ Legacy, and the 2006+ Forester. This is the newer AIS equipped EJ255, which uses a slightly different AB630 shortblock, as well as the AB820 heads. The only difference in the shortblock of this EJ255 and the 04-06 EJ257 is the pistons. They are of nearly the same construction, but have a slightly larger dish volume. Subaru lists the CR at 8.4:1 vs 8.2:1 for the 04-06 STI engine.

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Usage in North America:

  • Impreza (WRX): 2006–2014

  • Forester XT: 2004–2013

  • Legacy GT: 2005–2012

  • Outback XT: 2005-2009

  • Baja Turbo: 2004 - 2006

  • SAAB 9-2X: 2006 only.

Usage in the rest of the world:

  • Legacy/Outback: 2007–present

  • Impreza: 2005–present

  • Forester: 2005–2010.

 

EJ257 

 

EJ257 engine

DOHC 4 valves per cylinder fuel feed by Sequential Multipoint Fuel Injection (SMPFI) turbo.[9] Originally designed for the North American Impreza STI in 2004 with AVCS and DBW. 2004-2006 STI model used the same shortblock, b25 heads, and valvetrain as EJ255 in MY 2005-2006 Legacy GT and the same block as the 2004-2005 Forester XT. Later years used a revised block, piston and heads. Notably, Dual-AVCS w25 heads appeared in 2008 STI. The engine has a redline of 6700 rpm.

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Usage:

  • US Market Impreza WRX STi MY 2004~2007 300 bhp (304 PS; 224 kW) @ 6000 rpm (New SAE standard) and 407 N⋅m (300 lb⋅ft) @ 4000 rpm of torque.[10]

  • US Market Impreza WRX STI MY 2008~2017 305 bhp (309 PS; 227 kW) @ 6000 rpm (New SAE standard) and 393 N⋅m (290 lb⋅ft) @ 4000 rpm of torque.[11]

  • US Market Legacy GT/Ouback XT MY05~06 250 bhp (253 PS; 186 kW) (New SAE standard)

  • US Market Forester XT MY04-05 210 bhp (213 PS; 157 kW)

  • Asian, European Market Impreza WRX STi 05~present 280 bhp (284 PS; 209 kW), 40 kg⋅m (392 N⋅m; 289 lbf⋅ft)

All Blocks are Torque Plate Honed + Line Honed .002"

Pinned Deck Conversions Add $250

Supertech Bronze Guides +$220

Pinned Main Conversions +$250

Darton Race Sleeves +$1550

CNC Porting +$1250

Newen CNC Profile Seats +$800

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